When the cold weather hits, warehouse operations don’t slow down. If anything, they ramp up. From July to August, cold storage demand spikes across Australia, particularly for food, pharmaceuticals and fast-moving perishables. But cold environments can be brutal on equipment – and your racking setup needs to be up to the job.
Let’s walk through how the right heavy-duty racking system can keep your cold storage operation running smoothly, safely and to standard.
Why cold storage efficiency matters during Australian winter
In cold storage and freezer spaces, it’s essential to make every square metre pull its weight. Floor space is limited. Forklift routes get congested. And airflow matters, especially when condensation becomes a safety hazard.
When you’ve got pallets coming in and out fast, there’s no room for wasted space or poor layout. That’s where well-considered warehouse racking makes the difference.
The role of heavy-duty racking systems in cold environments
Cold rooms and freezers aren’t kind to cheap materials. Freezing temperatures, constant moisture and round-the-clock use will chew through anything that’s not built for it. That’s why durability is essential.
A solid, heavy-duty racking system, like Global’s APEX Pallet Racking, is designed to handle loads in both temperature-controlled environments and high-use warehouses. Their pre-galvanised steel frames resist corrosion and are tough enough to deal with the knocks and shunts that come with busy pallet movement. Coated beams hold their shape and won’t chip or weaken over time. It’s a long-term investment that keeps performing, season after season.
Must-have pallet racking accessories for cold storage
Getting your racking right doesn’t stop at beams and frames. Pallet racking accessories are just as important, especially in cold rooms where safety and airflow can’t be overlooked. A few recommendations include:
- Beam safety clips, which keep everything locked in and reduce the risk of dislodgement.
- Mesh decking, which allows for better air circulation to maintain even temperatures across the pallet.
- HDG footplates, for better protection against rust, condensation and any water that’s draining along the ground.
Small changes here go a long way, particularly in temperature-controlled areas where access and ventilation are critical.
Meeting pallet racking standards in Australia
Not all racking meets code – and in a regulated environment like cold storage, compliance isn’t optional.
In Australia, racking systems must meet AS 4084:2023, the national standard for steel storage racking. That includes everything from load ratings and frame design to proper installation and maintenance.
Cold storage operators, especially those working in food or pharma logistics, need to know their gear is up to spec. Global Industrial’s APEX racking is fully compliant with AS 4084:2023 and comes with engineering certification.
Make sure your installation includes proper anchoring, beam locking and spacing to avoid risk to people, product or property.
How to choose the right warehouse racking setup
Every warehouse has different needs, and cold storage is no exception. Before you rush into ordering, take stock of the following:
- Layout: Plan for forklift access, airflow and cleaning requirements.
- Load type: Know the dimensions, weights and frequency of movement.
- Racking style: Single-deep is the go-to for fast picking. Double-deep suits slower-moving stock with more density – like this warehouse racking solution we designed, delivered and installed for a 3PL warehouse provider.
- Integration: Your racking should complement, not clash with, your cool room’s design, including ventilation and drainage.
The right setup will save time, reduce risk and make your operations easier day to day.
FAQs
What type of racking is best for cold storage?
For chilled environments like cool rooms and freezers (typically ranging from -16°C to +4°C), heavy-duty racking systems made from pre-galvanised or hot-dipped galvanised steel are your best bet. Global Industrial’s APEX pallet racking is fully compliant with AS 4084:2023 and available with hot-dipped galvanised beams, footplates and anchors, offering added protection against corrosion caused by moisture and humidity – especially important in long-term cold storage or outdoor setups.
Can pallet racking be used in freezer environments?
It can – but only if it’s built for it. APEX powder-coated beams are tested to handle temperatures between -24°C and -16°C, making them a solid choice for standard freezers. They hold their shape under load and impact, even in the cold.
What are the standards for pallet racking in Australia?
All racking systems must comply with AS 4084:2023. This includes safety, load rating, installation and ongoing inspection standards.
Do I need special accessories for cold storage racking?
Certain pallet racking accessories like wire mesh decks, and rack guards in galvanised finishes help your racking last longer and stay safer in cold environments.
Partner with Australia’s #1 storage solutions supplier
The best time to get your racking sorted is before peak hits. Cold storage doesn’t give much breathing room – once the orders start flowing, there’s no time for system downtime or last-minute installs.
Global Industrial has been supplying Australian warehouses since 1976. We know cold storage, we know compliance, and we’ve got the kit ready to go. Our team can help you design the right heavy-duty racking system for your site, with full on-site assessments, load planning and help meeting Australian pallet racking standards.
If your setup needs an upgrade, get started now. Our gear’s in stock, our team’s ready and turnaround times are fast. Check out our range of selective pallet racking and pallet racking accessories, or contact us to have a chat with the team.
